Injection Mold and Molded Parts Quality Control

Quality is controlled from the first customer discussion through mold design, machining, trials, inspection, packaging and delivery.

1SalesClear and accurate communication.
2DesignCreative ideas, feasibility verification and detail inspection.
3DrillingProper cooling and lubrication with prompt chip removal.
4Heat TreatmentQualified suppliers and traceable treatment reports.
5CNC MachiningCutter checks and operator self-inspection.
6Wire CuttingProgram verification and careful dimensional inspection.
7EDMOptimized parameters and verified process data.
8PolishingSkilled technicians and professional finishing tools.
9Mold AssemblyPrecise fitting supported by experienced craftsmanship.
10ProcurementQualified vendors and traceable material records.
11Project ManagementTechnical coordination and controlled drawing revisions.
12Mold TrialResin review and optimized molding parameters.
13Mould StorageOrganized placement and clear mold identification.
14Quality ControlIncoming, in-process and final inspections.
15PackagingExport-ready materials and proven protection methods.
16ShippingReliable forwarders, shipment updates and POD tracking.

Evidence That Can Be Defined in the Quality Plan

Availability depends on the project and supplier. The required record list should be fixed before tooling or production begins.

DFM and revisionsApproved geometry, gate, parting, ejection and open-issue records.
Material evidenceGrade, color reference, supplier data or third-party report when required.
Trial and inspectionSample images, molding settings, key dimensions and correction status.
Delivery recordsApproved sample reference, packing evidence and shipment milestones.
Document boundary: a material or supplier certificate is not automatically a YonLion company certificate. Holder, issuer, scope and validity are identified before publication or buyer use.
Toy block dimensional fit inspection

Dimensional fit

Interlocking samples were measured and assembled so correction decisions could be tied to the buyer’s functional requirement.

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C-clip PP material trial comparison

Material decision

Two molded PP options were compared and the selected variant was carried into production.

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Bristle block DFM problem and solution review

Risk documentation

Slender features, draft, ejection and deformation risks were made visible before tool decisions.

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Need Quality Documentation?

Share your drawing, material, tolerance and inspection requirements. Our team can align the DFM, inspection and reporting plan before production.

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